FIBER LASER CUTTER ATMS 1530 8KW EXPERT
FIBER ATMS 1530 8KW EXPERT LASER CUTTING MACHINE is a specialized laser machine tool used mainly in heavy industry, manufacturing plants and wherever long-term, trouble-free operation is required. It has been equipped with a work table that extends automatically to the unloading area located outside the machine housing, allowing to automate the machining process. This is an excellent solution for manufacturing plants, for which practical use of the machine and its capabilities matter.
The laser cutter uses proven components and control software directly from reputable manufacturers. The head design allows the operator to easily perform basic maintenance. The laser beam feed from the resonator to the cutting head is realized by means of a suitable optical fiber made and arranged in the machine structure so that it is maintenance-free and does not require maintenance or inspection. The fiber-optic cable feeding the beam from the resonator to the head is equipped with a safety circuit to prevent operation of the machine in case of damage.
Through cooperation with Mitsubishi Electric in the field of solutions for the CNC industry, efficient and easy-to-use solutions have been developed to maximize the time and cost of production of the component.
One of the main advantages of using a Mitsubishi product is the dedicated single software package for all controllers:
NC Monitor2 - monitoring of CNC controls via Ethernet
NC Explorer - ability to transfer programs via Ethernet
NC Configurator2 -. ability to create backups and compare them with each other
NC Designer2 - creation of dedicated screens
The control system provides, among other things.Among other things.:
automatically detecting the position of the sheet and adjusting the tool path to its position,
the ability to engrave lettering on cut details using a laser beam,
automatic calibration of the cutting head nozzle height adjustment system,
implementation of head protection against collision with the workpiece (e.g. in case of incorrect positioning of the cut workpiece or sheet).
The design ensures operator safety, and the intuitive operator panel allows for convenient and comfortable operation.
The machine has numerous protections against, among other things, the effects of a drop in gas supply pressure below the permissible value. The unloading zone is equipped with a set of optical barriers, the main purpose of which is to detect the presence of people or objects in the working area of the machine. If such a situation is detected, the operation of the machine is automatically stopped.
The monolithic structure of the cutting machine is designed in such a way that the influence of the environment (temperature, pressure, humidity) is reduced as much as possible. Disturbances from the environment are isolated and internal vibrations are absorbed by the structure, ensuring ideal laser beam guidance. The base surfaces of the linear guides and drives were made in a single mount on a suitable machine tool. The machine has been subjected to vibration tests and multiple analyses of the characteristics of various components confirming compliance with applicable European standards.
The Fiber laser source is distinguished by negligible laser beam deflection with a service life of more than 100,000 operating hours. The cutting edge is smooth and remains burr-free - so additional edge processing is unnecessary, saving considerable time. The laser is characterized by very good thermal efficiency and high electro-optical performance. This allows it to work properly during long periods between maintenance - thus saving funds and time. Outstanding precision and exceptional energy efficiency are guaranteed.
In addition to cutting, the machine has the ability to engrave on workpieces.
Implemented CAD/CAM/CNC software has many useful functions integrated on a single workstation, including functions:
reading, editing and correcting files in dxf format,
nesting ? automatic distribution of elements on the sheet,
generation of the tool path with the possibility of its correction by the operator,
determination of time and cost of cutting for individual projects,
control of all key states and parameters of machine operation,
visualization of the cutting process,
prepare the cutting process of subsequent parts in parallel with the implementation of the cutting process of previous parts,
direct (local) and remote machine diagnostics via the Internet.
It is possible to install the software on another computer workstation in order to prepare the work for the operator.
CONSTRUCTION AND TECHNICAL PARAMETERS:
CNC control:
Manufacturer: Mitsubishi
Construction: rigid, welded, monolithic, self-supporting (no foundation required)
Working area: 1500 x 3000 [mm]
Clearance under the nozzle: 100 mm
Working area
Access to the working area:
By means of secure doors located on each side of the machine tool
Work area view:
By means of a certified safety glass mounted on the front door
Work table:
Extended automatically to the unloading area located outside the machine housing
Equipped with locking system
Height of the upper surface of the working table (counting with respect to the floor surface): 850 mm
Maximum table load: 650 kg/m?
Laser source:
Source type: FIBER
Source power: 8kW
Source manufacturer: MAX Photonics
Resonator cooling method: radiator
Cutting head:
Manufacturer: Raytools
Cutting head equipped with:
Distance sensors (capacitive) providing constant, high-speed measurement of the distance of the head with respect to the workpiece, whose task is also to prevent collision of the head (so-called. anti-collision system) with the workpiece (e.g. in case of incorrect positioning of the cut workpiece or sheet)
Calibration of the nozzle height adjustment system is performed automatically
Positioning accuracy of the head: 0.01 mm
Drives:
Type of X,Y drives: servo drives
Manufacturer: Mitsubishi
Maximum axis travel speeds:
X: 120 m/min
Y: 120 m/min
Z: 70 m/min
A set of optical barriers in the unloading area: optical barriers interrupt the movement of the working table in case of intrusion into the unloading zone during the movement of the working table, when the presence of personnel there could pose a danger
Drawer system: A system to collect and remove waste falling below the work table
CAD/CAM/CNC design software:
Software language: Polish
License: perpetual
Integration with the machine control system enabling the import of files in dxf format and their editing, automatic decomposition of details on the sheet (nesting) and processing into the control (execution)
Control system:
Manufacturer: Mitsubishi
Separate industrial computer used only for user interface
Separate hardware interpolator managing machine movements
User interface computer:
Operating system: Windows version 10 and higher
Possibility to store up to 120 GB of user data
Possibility to connect to Ethernet network via RJ45 socket
Operator panel:
Built into the machine
Equipped with a color monitor of 24?, full keyboard, mouse and USB connection for reading data from portable memory devices
Dust extraction: Fully integrated into the machine
The machine is designed for simultaneous supply of oxygen and nitrogen with the possibility of automatic change of gas type and pressure adjustment by the operator from the operator's panel. operator panel
Protection against the effects of a drop in pressure of the gas supply below the permissible value
Pressure in the compressed air system supplying the machine: 7 bar
Capacity of compressed air system feeding the machine: 100 l/min
Nitrogen supply pressure: 30 bar
Oxygen supply pressure: 10 bar
Total electrical power required to supply all components of the machine: approx. 46.5 kW
Dimensions of the area required to set up the complete machine including associated equipment (resonator, dust collector, cooler) including required distances from walls and ceilings: approx. 9500x8500x3000 [mm]
Humidity in the room: not more than 80%
Operating temperature range: from 15?C to 35?C
Power supply voltage of the machine: 3x400V 50Hz
STANDARD EQUIPMENT:
Dust extraction
Mitsubishi control system
Design software
Raytools cutting head
Controls
Wiring set
Mitsubishi drives
Parts package:
Cutting head protection lens: 10 pcs.
Cutting heads: 10 pcs
Ceramic isolators: 10 pcs
Set of specialized tools
