Advanced Technology Machine Solutions

Training stations are a rich resource of equipment for industrial devices, based on PC, PLC, NC control and of course CNC . Training sets are easily adaptable to such devices as, for example, robotic arms, sculpting plotters and milling machines, computerized devices, lathes, machines producing PCBs, knitting devices and snow machines, and many others. These stands enable:

- learning how industrial sensors work,

- getting acquainted with frequency technology,

- learning numeric control of tools,

- acquiring practical skills of a CNC operator,

- training and developing programming and numerical control skills,

- getting acquainted with the technology of integration of electrical and mechanical components,

- device maintenance science,

- safe learning of the principles of use, rules and applications of components,

- simple observation of the operation of the machine system.

The 2025-self Course lathe is an intuitive tooling supporting the learning of CNC programming thanks to the prominent control and control components. The control panel, which is the majority of the scientific position, contains all available information regarding lathe motion units. With such a wide data range, all connections are made as plug-ins. Extracting the heart of the device itself - the system of the main axes, allows its full autopsy and recognition.

The control panel consists of 3 main parts:

1. Upper part:

- CNC system,

-Operator Panel,

- input and output panel,

- control module.

1. Bottom part:

axis panel

- main axle / shaft panel,

limit switch signal panel,

-panel with main charts.

1. The part on the right:

- power display,

- power supply space,

- control spaces.

The modularity of structures draws great attention to the functionality of each of the components. It allows you to understand and master industrial lathe control without the participation of individual, highly advanced electronic components. Convenience in using the station lies in its versatility and accessibility to individual parts on a wide operator panel - it is possible to exchange equipment efficiently and simply in order to test practiced skills. When designing the 2025-self Course lathe, it was taken into account that it will be intended for people who take their first steps in the field of numerical control and fullysystem secured. Therefore, any duplication of instructions to improve them, and frequent execution of incorrect operations does not damage the position, and the potential system of the actual lathe, tool and workpiece. While learning, maintaining safety is extremely important and should be considered as a key issue. The security system consists of:

- Construction in accordance with IEC1009-1 standards applicable to low voltage standards GB16917.1-2008.

-Application of protection of the first breakdown group of the current model, which when detecting breakdown disconnects the complete power supply in a time not exceeding 0.1 s.

- 3-phase, 5-wire power supply: GB14050-2008.

- Providing ISO-9001 standards for 4P power supply with a zero line for all simulator components.

- Ground the device in accordance with the standards: GB4706.1-2008.

- Unconditional safety STOP button. Easily accessible and visible. It provides the simplest and fastest protection in the event of a suspected or dangerous event.

-High level of connections- touch does not cause electric shock.

- Protection against incorrect protection - if there is no potential danger between the operator and the device and the system has not restored power supply for safety reasons, use the START button to power the system.

- Overload and short circuit protection of the RCD. Allows accurate control of the value and flow of information between components.

-Application of a safe test lead made of a material with a very high resistance.

- The device complies with health, hygiene, safety, environmental, abuse and European standards.

-Independent protection of the computer's power supply, which allows it to work independently during a system fault.

Examples of issues include topics related to the equipment and its connection, knowledge of e.g. the appearance of servo motors and controllers intended for servo control, conditions for running the inverter, knowledge of the functions of the control system and their proper setting, learning to detect, recognize and repair errors, and much more ...

The lathe unit consists of:

- support on a double system of linear guides,

- ball bearings,

- spindle inverter,

-servo of the X, Z axis AC controller,

-feed controller,

-feed feed motor,

- units carrying out the tasks of the experimental system.

Technical parameters of the lathe system:

• Axis travel:

-X axis: 200 mm

- Z axis: 250 mm

• Z axis speed: 3000^mm / _min
• Spindle:

-Speed rotational speed: 1400 ^rev / _min

-Power: 25 W

• Total dimensions of the turning unit: 640x450x180 [mm]
• Control:

- Control system: SINUMERIC 808 D

- DIN standards

- ISO standards

-Puncture protection (30 mA alternating current)

- Protection against current increase in the circuit

- Overload protection

Technical parameters of the set:

• Power supply: 3-phase, 380 V AC ? 10%, 50 Hz
• Total power: 24 V DC
• Z axis motor braking power: 5 V DC
• Capacity: <5.0 kVA
• Dimensions: 1455x640x1700 [mm]
• Environment:

-Temperature: -10 ÷ +40 [ ° C]

Humidity: <80% (at 25 ° C)

Included:

• Lathe system,
• Simulation modules:

-Engine: DC powered, enables full work simulation, together with the cooling and lubrication unit of the motor. It has been equipped with a K3 terminal designed to perform test connections of simulation modules.

-Spindle: equipped with a frequency converter and potentiometer, which allows you to determine the selected RPM while thoroughly familiarizing yourself with the internal parameters of the spindle. Equipped with an additional K3 terminal supporting all operations.

- Fast feed: controlled by Taiwanese TECO servo controller. K3 terminal.

-I / O: module of set values and readout of device parameters. Indispensable when exchanging information. Also equipped with a K3 terminal.

-Control module: contains a printed circuit board for making connections, SMD resistor, intermediate relay, LED, and K3 terminal.

• Power switch: 24 V DC
• Test lead: 1 m
• Alarm module
• Leakage protection
• Power box

optional:

It is possible to equip the system with Fanuc system, if you need to work with another control system, please contact the Sales department by clicking the button: ASK A QUESTION or by e-mail: info@atmsolutions.pl .

We are flexible with respect to the production of training positions for any devices - we invite you to submit queries.