Advanced Technology Machine Solutions

The ATMS multi-axis woodworking center is ideal for the production of high-precision and complex parts from both solid wood and other wood-based materials, such as MDF, HDF, particleboard, plywood, OSB. In addition, the machine is used to process plastics, polymer composites, laminates, resins, aluminum, as well as other similar materials, making it a versatile and unique solution for industrial production. 

The distinctive feature of the machine is the use of a rotary saw. Such a solution, combined with a milling spindle and a drilling unit, allows comprehensive processing of large workpieces in a single mounting. The design allows fast, efficient and precise milling, perforating, cutting without the intervention of a worker in the working field. 

The HSDspindle enables excellent machining precision in its speed range and simple maintenance. The electronic and mechanical components have been manufactured by proven manufacturers. They guarantee efficient operation under high loads and account for the long life of the machine. 

The construction has been made in modular technology, which allows for simple expansion of the machine in the future.  This represents an immeasurable advantage, since in the event of expansion of production, it will be sufficient to retrofit the machine with additional components, without having to replace the machinery. 

The machine was made from the highest quality materials and components. The structure of the support frame and the body of the machine were made of welded steel profiles, reinforced with internal ribbing. The whole has been properly annealed, which accounts for the strength and rigidity of the structure. This is particularly important for the manufacture of components with high accuracy requirements and wherever the repeatability of the component is a key and desirable feature. 

Implemented Mitsubishi brand software guarantees the highest comfort of work and simple operation. It provides support for multiple NC axes, PLCs and spindles. The control also allows communication and integration with external devices via PLC without the need to purchase additional software in the future, which will reduce costs in the case of, among others, robotization of the station or retrofitting of other additional modules.

The above-mentioned features of the machine translate into increased production efficiency while maintaining the product parameters required by the customer. This makes the ATMSolutions brand machine will satisfy the most demanding operators, and the product will meet the exorbitant expectations of the end user.

Main features of the device:

• Construction characterized by high rigidity and precision manufacturing,

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• Automatic gate angle control enables synchronization of Y-axis servo drives with absolute encoders, which improves the positioning accuracy of the machine's travel system,

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• Electrospindle of renowned Italian brand HSD, 

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  A saw aggregate without gears, with a rotary axis, allowing to make cuts at a depth of 100 [mm], 

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• Drill aggregateequipped with9 [pcs] vertical drills, 

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• The machine's large working area allows it to process large-sized parts, 

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• Linear guides for high machining accuracy,

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• Advanced control system from a renowned brand, 

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• MPG handheld control system,

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• Servo drives including servo amplifiers,

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• High quality screws and bearings, 

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• Dedicated control panel 

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• Machine programming system compliant with ISO standards,

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• Centralized, automatic, progressive lubrication system for the machine. 

Technical parameters:

• Control system:Mitsubishi

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• X-axis travel range: 4,000 [mm] 

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• Y-axis travel range: 9 700 [mm]

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• Aluminum louvered table including T-slots, 

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• Number of vacuum zones: 8 [pcs] (design changes can be made, according to individual requirements)

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• Work table dimensions: X - 3100 [mm] (from base pin 3 000 mm), Y - 10 500 [mm]

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• Spindle HSD:

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• Track: HSK-63F

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  Power (S1): 10 [kW] 

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  Maximum speed: 24,000 [rpm]

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• Drill aggregate for vertical drilling:

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• Number of vertical spindles of the aggregate: 9 [pcs] 

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• Automatic tool changing system ATC

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• Tool storage capacity at spindle: 12 [units]

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• Drive type - servo 

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• Planetary gears and pinion gears 

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• The Z-axis brake ball screw accounts for the precision of vertical movement and protects the head from gravitational descent in the event of a power outage, 

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• Y-axis gate drive on both sides, 

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• Linear guides: HIWIN, 

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  Dust hood: telescopic with electric actuator, 

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• Electrical cabinet including cooling system, 

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• Preparation for the module - additional wiring, 

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• Power supply to unit: 3x400[V]/50[Hz]

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  Operating temperature: 10-30 [°C]

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  Humidity: 30-50 [%]

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OPTIONAL EQUIPMENT:

• Probes for object and tool measurement

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• Measuring cycles 

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• Oil mist cooling system

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• Measuring lines 

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• Increased tool storage capacity

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• 4-axis configuration - tilting spindle 

• 4-axis configuration - horizontal rotary (turning) axis - allows machining of cylindrical surfaces.

• 5-axis configuration

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• Positioning pins

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• Compressor

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• VACUUM side-channel table fans

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• Vacuum pumps Busch/Beckerfor VACUUM tables

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  Chip extraction 

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• Stamping foot (extraction or clamping/extraction) - reduces the amount of waste escaping outside the machine workspace

• Curtainslasers 

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• Pressure mats 

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• Workspace security - safety fencing 

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• CAM design software 

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• Intelligent nesting module

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