Advanced Technology Machine Solutions

The ATMS 2100x4200 WOOD EXPERT milling center is a solution dedicated to the furniture industry, and is perfect for the production of highly accurate and complex parts made of wood, but also acrylic or aluminum. It has been equipped with a five-axis tilt/rotary head, which allows the machining of an extensive project during a single process: no operator is required to change the workpiece clamping, and there are no necessary downtimes between machining different planes. The head features a high-powered electro-spindle for precision machining of materials within its speed range. An additional drilling unit equipped with sockets for vertical tools, horizontal tools and a cutting blade increases the versatility of application of the entire set.

The machine is distinguished by its rigid and solid design, which ensures accurate cutter positioning and machining. The X-axis is driven by two servo motors, while the two Z-axes - one for the tilt-turn head and the other for the drilling unit - are independent, which helps increase production efficiency.

The center features a vacuum beam table consisting of 6 beams with a width of 2100 mm. The beams are equipped with vacuum islands and actuators for fast and repeatable clamping of workpiece material.
The machine is equipped with an Automatic Tool Changing system, so it can perfectly handle machining without the need for worker intervention during the process. Implemented software from a reputable brand provides the highest working comfort and simple operation, ensuring smooth machining and stable operation in 5 axes.

The above-mentioned features translate into increased production efficiency while maintaining the product parameters required by the customer. This makes the machine will satisfy the most demanding operators, and the product will meet the expectations of the end user.

Equipment

• HIWIN ball screws and guides
.
• Delta motors
.
• Tooth strips 
.
• Nidec gearboxes
.
• Hiteco tilt and swivel head
.
• Electrospindle Hiteco 
.
• Hiteco drill aggregate 
.
• X-axis driven by two servo motors operating in “gantry”
mode.
• Two independent Z axes, one for the tilt-turn head, the other for the drilling unit
.
• Hiteco vacuum beam table - 6 beams, 1300 mm wide, equipped with dedicated vacuum islands and actuators allowing fast and repeatable clamping of the workpiece material on the table
• Chiller CW5000 for cooling the main electro-spindle
.
• Linear tool storage for 10 tools
.
• Grooving saw holder on HSK63 to make grooves in the material at an angle
• Osai OPEN controller with monitor, mouse and keyboard
.
• Remote service access to the machine including full service diagnostics
.

All documentation is supplied with the machine, including CE declaration, technical and operation documentation, and system manual.

Technical data:

• Working area
• X: 2100 [mm]
.
• Y: 4200 [mm]
.
• Z: 150 [mm]
.
• Motors 
.
• Motor power
.
• X, Y axes: 1.5 [kW]
.
• axis Z1, Z2: 1 [kW]
.
• axes B, C: 0.4 [kW]
.
• Chipped ball screws including ball nuts 
.
• Diameter: 20 [mm]
.
• Stroke: 10 [mm]
.
• HIWIN guides 
.
• Dimensions on X-axis: CGR35
.
• Dimensions on Y/Z1 axis: CGR30
.
• Dimensions on Z2 axis: CGR20
.
• Toothing leaves 
.
• Canted teeth
.
• Inductively hardened, ground teeth
.
• Mode 2.0
.
• Quality class Q6
.

Osai OPEN control system (other system can be selected)

• Ports:
• 1 x RS232/422/485
.
• 1 x RS232
.
• 3 x USB 2.0
• 1 x USB 3.0
• 1 x DVI-I (DVI-D + VGA)
.
• 1 x PCI

Features:

• Built-in 8GB mSata SSD memory
.
• Support for RS485
.
• Support for ETK+AIO+CAN protocols
.
• Control software OPENcontrol
.
• DLL communication
.
• Two-way axis calibration
.

OPEN-30 SW software:

• Iso programming
.
• Roto-translation of machining planes
.
• Expanded TCP function
.
• Extended workspace setup compensation
• Extended workspace setup compensation
.

Hiteco tilt-turn head  (B axis / C axis)

• Servo drive: Yaskawa
.
• Servo drive power: 0.4 [kW]
.
• Servo encoder: Absolute
.
• Maximum continuous torque: 320 [Nm]
.
• Peak torque: 570 [Nm]
.
• Maximum axis rotation: ± 185/ ± 320 [°]
.
• Maximum positioning speed: 7000 [°/']
• Maximum operating speed: 4000 [°/']
• Weight: 55 [kg]
.

Electrospindle Hiteco 

• Maximum power S1/S6: 8.5/10 [kW]
.
• Power rating: 12,000 [rpm]
.
• Maximum speed: 24,000 [rpm]
.
• Maximum torque: S1/S6: 6.8/8 [Nm]
.
• Current: S1/S6: 20/22 [A]
.
• Power spindle type: asynchronous 4-pole
.
• Weight: 18 [kg]
.

Hiteco drill aggregate 

• Number of vertical spindles: 10
• Number of horizontal spindles: 3
• Number of blades: 1
• Tool taper: 10 H7 [mm]
.
• Distance between axes: 32 [mm]
.
• Maximum tool length: 70 [mm]
• Maximum tool length.
• Stroke of vertical spindles: 60 [mm] (optional 75 [mm])
• Pitch of vertical spindles.
• Stroke of horizontal spindles: 75 [mm]
• Blade pitch: 60 [mm]
• Motor power: 1.7 [kW]
• Maximum vertical speed: 8000 [rpm]
• Maximum horizontal speed: 8000 [rpm]
• Maximum blade speed: 10000 [rpm]
• Maximum blade diameter: 125 [mm]
• Weight: 50 [kg]
.

Optional equipment:

• Changing the control system to another one (Siemens, Osai, Syntec, etc) - according to the individual needs of the customer,
.
• Increased working area - we have the ability to produce a device with a dedicated working area, according to individual customer needs. In the case of the need to process larger dimensions, it is possible to produce a table that will provide processing at a single clamping, which significantly expands the application spectrum of the device.
• Probes for workpiece and tool measurement - these are systems for precise measurement of workpiece/tool surfaces. They significantly reduce the machine downtime required for calibration, while increasing the accuracy and repeatability of machining.
• Measuring cycles tailored to individual customer needs.
• Oil mist cooling system.
• Measuring rulers.
• Measuring rulers giving feedback in the form of direct measurement of axis position relative to a reference system, resulting in the achievement of better tolerances during production.
• Turret magazine equipped with a precision servo motor - provides faster tool changes compared to a standard linear magazine,
.
• Configuration with linear drives - this is an option for the most demanding users. Thanks to the use of a special type of motors, it is possible to achieve significantly better movement dynamics than in traditional drives. The main advantages of using linear motors are: high speed and acceleration values, precise positioning, which translates into increased machining accuracy and efficiency, high reliability and very low noise emissions.
• Possibility to select a spindle to meet individual customer needs in terms of power.
.
• Increased tool storage capacity.
.
• Spindle cone dedicated to the preference of the Plant.
.
• Mitsubishi brand industrial robot arm - ATMS ROBO configuration. Programming of the robot and the milling machine is done from the same socket, which greatly simplifies the management of the equipment set. Load capacity of the robot arm up to 70 [kg].
.
• The 4-axis configuration - a tilting spindle - significantly expands the application spectrum of the machine with the additional possibilities provided by the additional numerically controlled axis. It is possible to carry out advanced projects with high precision, which affects the competitiveness and attractiveness of the plant's offer.
• Rotary C-axis on the spindle - a solution that allows the tool to rotate around the Z-axis, making it possible to use multiple precision units for advanced machining. The solution is widely used, especially in the furniture industry.
• Positioning pins - a proven solution for precise alignment of sheets of material,
.
• Compressor individually selected to meet the needs of the machine.
.
• Side channel fans for VACUUM type tables.
.
• Busch/Becker vacuum pumps for VACUUM type tables.
.
• Chip extraction - extraction systems selected according to customer needs.
.
• Pressure foot (extraction or pressure/extraction) - reduces the amount of waste that escapes outside the machine workspace.
.
• Laser curtains - a set of transmitters and receivers in the shape of poles, emitting a signal if the protected space is violated. In such a case, the sensor system allows you to quickly stop the machine, which significantly increases the safety and comfort of work near the machine tool. It is possible to retrofit the curtains with special mirrors, which provide protection from multiple sides of the working field.
• Pressure mats - their operation consists in generating a signal in case of pressure on the protected surface. This makes it possible to stop the machine, which affects the safety of the machining station.
• Workspace protection - safety fence - a proven solution for separating the hazardous area from the rest of the plant.
.
• CAM design software - selected according to individual customer needs
.
• Intelligent nesting module - allows automatic selection of the cutting path so that as many parts as possible fit on the material. Reduces machining time reducing cutting costs and keeps waste to a minimum.
• Intelligent nesting module.