Advanced Technology Machine Solutions

Fiber ATMS Laser cutting machine for tubes and profiles realizing the cutting process in FIBER technology is equipped with a rotary adapter allowing rotary processing during one technological process. It allows for shape cutting of tubes and rectangular profiles. It is an excellent solution for manufacturing plants, for which the functionality of the machine and the complete use of its capabilities counts.

The machine is also equipped with an innovative automatic material loading system. The device allows to maximize work efficiency and significantly reduce the time of the cutting process in laser cutters. It works automatically, eliminating human effort when loading parts.

The machine allows you to clamp a profile of 12 m in length. The machine has an enclosure of the workspace affecting the comfort of work, but most importantly the safety of the operator. Intuitive operator panel allows for convenient and comfortable operation. The extremely stable structure of the support frame with reinforcements levels the interference from the environment which is isolated, and internal vibrations are absorbed by the structure, which ensures perfect guidance of the laser beam, and thus cutting precision. Mainly used in heavy industry, in manufacturing plants, and wherever long-term, trouble-free operation is required.

The laser cutter uses proven components and control software directly from reputable manufacturers. The head design allows the operator to easily perform basic maintenance. The laser beam feed from the resonator to the cutting head is realized by means of a suitable optical fiber made and arranged in the machine structure so that it is maintenance-free and does not require maintenance or inspection. The fiber-optic cable supplying the beam from the resonator to the head is equipped with a safety circuit to prevent operation of the machine in case of damage.

The control system provides, among other things:

.
• .

  the ability to engrave lettering on cut details using a laser beam,

  .

• automatic height adjustment of the cutting head nozzle

  .

• implementation of protection of the head against collision with the workpiece (e.g., in the case of incorrect alignment of the cut workpiece).

FIBER devices from ATMSolutions use generators responsible for beam generation based on fiber technology, and the transport of the emitted beam is carried out by a high-energy optical fiber, so the beam is of high quality and the device has high efficiency. Thanks to the use of shorter wavelengths, a higher concentration of energy is possible, which enables the cutting of more reflective materials and makes the cutting edge smooth and left without burrs. The resulting high quality cut does not require additional processing, which reduces the production time of the component and does not generate production downtime. The device is equipped with a professional control system, which ensures stable and reliable guidance of the light beam along with its control. The high quality of the laser beam generator using fiber optic technology guarantees its high durability and reduces energy consumption by 3 times.

The software is compatible with many CAD formats, energy consumption has been reduced, while keeping process stability high, ensuring easy maintenance and low cost of ownership.

Advanced laser technology goes hand in hand here with ergonomics and ease of use of the machine. The machine is dedicated to work in industrial mode. It is mainly designed for steel processing, primarily stainless steel and carbon steel. The machine is equipped as standard with autofocus, which adjusts the position of the beam focus to the material.

The ATMSolutions company is engaged in personalizing equipment and technological solutions according to the individual needs of customers. We have extensive experience, which we have developed during many implementations. It is possible to customize the device.

BODY AND TECHNICAL PARAMETERS:

• CNC control

  .

• Maximum profile length: 12,000 [mm]

  .

• Maximum profile dimensions: 20 - 220 [mm]

  .

• Laser source:

  .

• Source type: FIBER 

  .

• Laser power: 8 kW 

  .

• Manufacturer of resonator: IPG

• Resonator cooling method: radiator

  .

• Positioning accuracy of the head: 0.01 mm

• Cutting head:

  .

• Manufacturer: Raytools

  .

• Cutting head equipped with:

  .

• Distance (capacitive) sensors, providing constant, rapid measurement of the distance of the head with respect to the workpiece, whose task is also to prevent collision of the head (so-called anti-collision system) with the workpiece (e.g., in case of incorrect alignment of the workpiece being cut)

• Cutting head equipped with:

• Cutting head equipped with:

• calibration of the nozzle height adjustment system is performed automatically

  .

• Drives:

  .

• The axes are equipped with Yaskawa servo drives

  .

• View of working field: 

  .

• By means of a certified safety glass

  .

• camera vision system

  .

• Intelligent features:

  .

• Perforation technology

  .

• Automatic pipe inspection

  .

• Autofocus

  .

• Automatic O2 pressure control

  .

• Active anti-collision function of the laser head

  .

• Automatic lubrication system for linear guides

  .

• Flycut

  .

• Possibility to interrupt the cutting process, make appropriate adjustments, and then continue work

  .

• Humidity of room air: not more than 80%

  .

• Operating temperature range: from 15ºC to 35ºC

  .

• Machine supply voltage: 3x400V 50Hz
  
  

  .

STANDARD EQUIPMENT:

• Machine suitable for machining tubes and profiles

  .

• Auto Raytools head

  .

• Control system – installed control software with dedicated display and controller (hand-held remote control/tasker to control machine movements)

• Autofocus allowing automatic adjustment of the head distance from the material

  .

• Servo motors: Yaskawa

  .

• Industrial liquid cooler for FIBER laser cooling

  .

• Automatic pipe/profile sporter

  .

• Pipe / profile clamp

  .

• Wireless controller

  .

• Extraction system

  .

• Controls

  .

• Voltage stabilizer

  .

• Wire set

  .

• Automatic material loading system

  .

• Cutting time simulator for individual projects

  .

• Set of nozzles and protective lenses

  .

OPTIONAL EQUIPMENT:

• Source with higher or lower power (Raycus, IPG)

  .

• Dedicated working area Y

  .

• Industrial extraction

  .

• Filtration system

  .

• Other control system 

  .

• Automatic unloading

  .

• Automatic position correction

  .

• Machining head for unusual shapes

  .

• Automatic nozzle changing system

  .

• Automatic nozzle cleaning system

  .

• Touch panel 

  .

• Air compressor

  .

• Adapting the machine for simultaneous supply of oxygen and nitrogen with the possibility of automatic change of gas type and pressure control by the operator from the control panel