Advanced Technology Machine Solutions

CNC MILLING PLOTTER ATMS 2141 ATC INDUSTRIAL 5-AXIS MITSUBISHI

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tel.: +48 795 730 152

email: info@atmsolutions.pl

The ATMS 2100x4100 INDUSTRIAL 5-axis Milling Plotter is the ideal solution for the production of highly precise and complex parts in both plastics and other materials. Thanks to the combination of precision and ergonomics, our machine is indispensable where high quality and fast production are required. It is used, among others: in the furniture, machinery, automotive, aerospace and many other industries. Through cooperation with renowned suppliers in the field of components for the CNC industry, efficient and easy-to-use solutions have been developed to maximize the time and cost of production of a component.

The distinctive feature of the device is the use of a modern tilt-turn head from the Italian company HITECO. Thanks to such a solution, it is possible to machine in five axes with a single clamping of the element, which significantly increases the accuracy of workmanship and reduces the time needed to produce the element. The innovative design allows rotation in the A-axis up to 120 degrees, which makes it possible to make complex parts with a single machine. The spindle allows excellent machining precision in its speed range and simple maintenance. Electronic and mechanical components have been produced by proven manufacturers. They guarantee efficient operation under high loads and account for the long life of the machine.

The machine was made from the highest quality materials and components. The rigid construction of the support frame made of steel profiles together with the hybrid-type vacuum table enable stable operation with high accuracy. This is particularly important for the manufacture of components with high accuracy requirements and wherever the repeatability of the component is a key and desirable feature.

By partnering with Mitsubishi Electric's CNC industry solutions, an efficient and easy-to-use solution has been developed for maximum optimization of part production time and cost. The machine uses a single control system for the entire machining cell. This makes it possible to retrofit the machine with additional equipment (including industrial robots) in the future. The system allows programming of machining using G-code, among other things.

The machine is equipped with an Automatic Tool Changing system, which allows the machine to maintain continuous operation during machining, without having to stop the machine to change the toolholder. The machine tool also includes a central lubrication system for the maintenance of sensitive components, which allows the machine to maintain consistent and superior machining quality, and most importantly, extends the life of the machine and reduces the cost of operating the machine.

Implemented Mitsubishi brand software guarantees the highest comfort of work and simple operation. It provides support for multiple NC axes, PLC and spindles. The control also allows communication and integration with external devices via PLC without the need to purchase additional software in the future, which will reduce costs in the case of, among others, robotization of the station or retrofitting with other additional modules.

 

Main features of the device:

  • Construction characterized by high rigidity and precision manufacturing,
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  • Automatic gate angle control enables synchronization of Y-axis servo drives with absolute encoders, which improves the positioning accuracy of the machine's travel system,
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  • The HITECO brand tilt-rotary head enables the precise and fast execution of complex shapes, which translates into service quality and company competitiveness,
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  • The large working area of the machine and the high clearance of the gantry allow for the processing of large-sized parts,
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  • Linear guides to guarantee high machining accuracy,
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  • Advanced control system from a renowned brand,
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  • Manual control pilot MPG,
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  • VACUUM hybrid vacuum table,
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  • The ATC linear magazine allows machining with multiple tools without stopping the production cycle,
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  • High-quality spindle that guarantees excellent precision in its speed range,
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  • Servo drives including servo amplifiers,
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  • High-quality screws and bearings,
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  • Central lubrication system
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Technical parameters:

  • Control system: Mitsubishi M850W
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  • X-axis travel range: 2100 [mm]
  • Y-axis travel range: 4100 [mm]
  • Z-axis travel range: 1000 [mm]
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  • Clearance under the gate: 1400 [mm]
  • Clearance under head: 1000 [mm]
  • C-axis rotation range: ±320 [°]
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  • A-axis rotation range: ±120 [°]
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  • HITECO spindle:
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  1. - Taper: HSK-63F
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  3. - Power (S1): 11 [kW]
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  5. - Speed: 24,000 [rpm]
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  7. - Liquid cooling
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  9. - Inverter included
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  • Drive type - Mitsubishi brand servo
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  • Planetary gearboxes - NIDEC
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  • Max speed in X, Y axes: up to 25 [m/min]
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  • X-axis drive power: 1,500 [W]
  • Y-axis drive power: 2x2,000 [W]
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  • X-axis drive power: 1,000 [W]
  • Power of head drives: 2x500 [W]
  • Linear guides: HIWIN
  • Apex gear rails
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  • Automatic tool changing system ATC
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  • Tool storage capacity: 12 [pcs]
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  • Power supply of the machine: 3x400[V]/50[Hz]
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  • Operating temperature: 10-30 [°C]
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  • Humidity: 30-50 [%]
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ATMSolutions - reputable supplier of CNC machines